The MES software designed for total control.
InfoTint is the software that we have developed at EAS for the complete control of the weaving, dyehouse and finishing.
A multi-user system that covers everything from laboratory control, through the detailed composition of the different recipes and processes, to the connection of all your machines and equipment by means of different communication drivers. Through its data recording system, we obtain information to optimize production based on the actual statistics generated. InfoTint has a series of advantages that stand out from other systems on the market:
- Communication with most of the controllers available on the market.
- Regular updates on single version incorporating constant improvements.
- Editing of listings and printouts that can be easily modified.
- Integration of all sectors (dyeing, finishing, weaving, maintenance, laboratory, etc.) on the same software, total integration.
- Host driver, configurable by the customer, to connect with any ERP.
- Optimized recipes for specific processes.
- Formula calculations to apply the dye adapted to each type of fabric.
- Possibility of generating the Intelligent Recipe, a completely autonomous process of recipe generation, based on the rules and exceptions of each plant.
- OEE (Overall Equipment Effectiveness) control.
- Control of theoretical and real costs of the processes, including a process simulator by real production situation (collection tool).
- Consumption forecast tool that takes into account everything that is planned and gives you a view of what you are going to consume of chemical products and dyes in a certain period, greatly improving the quality of purchases for the warehouse.
Everything starts in the lab with TexLab
With the possibility of managing color generation orders with specific laboratory routes, TexLab calculates the complete recipe of all chemicals and auxiliaries from the developed trichrome. In addition, its flexibility allows to connect an automatic dosing system and also a spectrophotometer (see available drivers), so that the work in the heart of the dry cleaner is fast, practical, safe and correct, keeping track of what was done, traceability and, most importantly, that the work is not done twice and three times. Once the final result is reached, the color process is transferred from TexLab to InfoTint, so that it can be used in production.
Production controlled to the millimeter
InfoTint enables production management by cycles and recipes, including all relevant data for perfect monitoring of cost control, planning and management of raw materials used. Our system allows to obtain a theoretical and real cost of production based on a specific process. With these data, comparisons are obtained that will allow objective decisions to be made based on the data obtained.
Even more intelligent recipes
This module allows the creation of the complete recipe from the data of the trichrome and properties of the batch by means of a series of rules and exceptions programmed through formulas and conditioners. With this, we manage to capture in the system the dyer's criteria to carry them out, regardless of who is planning the batch.
Integrate with TexCom, TexPes and TexDosif for total control
InfoTint allows you to connect to the drivers that most manufacturers offer. It allows to obtain a total control and a record of each of the parameters of the dyeing lots. We also integrate the scales for the weighing of dyestuffs and auxiliaries where there are no automated kitchens and thus we can control the manual weighing of dyestuffs and auxiliaries.
Our system is perfectly integrated with the dosing machines and kitchens created at EAS, as well as those of other manufacturers.
For machines where there is no possibility of a direct connection with the programmer, we created our own integration line: An efficiency monitoring kit that allows you to control all machines, recording their production, stoppages, productivity, until reaching the complete OEE of the sector.
The control of the plant through the data
By monitoring all production parameters, all kinds of records and statistics are obtained. The system creates a history of all this data allowing an exhaustive study at a later date. Thanks to these statistics we can make better decisions, prioritize and optimize all processes.
Full connection to ERP
InfoTint is fully prepared to connect to an ERP and receive the registration of the batches or the different lists of customers, colors, articles, products among others. You can manage all production details such as times, costs, consumption, alarms, formulas, start and end of items among other features. This connection allows the reciprocal sending of data between both systems in real time.
Take full control of your plant with high precision and traceability
Cycles
- Cycle designs by machine groups.
- Graphics of the theoretical cycle and customizable signaling of all functions.
- Parameters calculated according to formula and including machine and barcode data.
- Automatic calculation of duration, operator interventions and consumption.
- Access to history of modifications made in a cycle.
- Possibility to define stops due to the excess of duration of a function.
Recipes
- Joining processes by creating master recipes.
- Possibility of assigning predefined process variables.
- Recipe costing included in the print tab.
- Complete product management with extensive segmentation.
- Product stock management and control.
- Consumption forecast.
Intelligent recipe
- Reduction of time in dyeing and quantity of products used
- Optimization of processes by reducing engineering time
- Automatic planning without the intervention of technical personnel
Dyeing lots
- Management of load levels
- Grouped boat management
- Parallel machine management with the possibility of working together or separately
- Boat type management to generate statistics
- Management of machines by type of boat or article
- Customization of fields to add to the dyeing cycle
- Article engineering for machine regulations according to article type and load levels.
- Graphic printing of the dyeing cycle.
Planning
- Graphic display of the queues on each machine with calculated theoretical time.
- Display of batches without machine for each of the equivalents
- Color codes for delivery time and fabric color compliance.
- One-Click Batch Management
- Distinction between already planned and pending items
Cycles
- Cycle designs by machine groups.
- Graphics of the theoretical cycle and customizable signaling of all functions.
- Parameters calculated according to formula and including machine and barcode data.
- Automatic calculation of duration, operator interventions and consumption.
- Access to history of modifications made in a cycle.
- Possibility to define stops due to the excess of duration of a function.
Recipes
- Joining processes by creating master recipes.
- Possibility of assigning predefined process variables.
- Recipe costing included in the print tab.
- Complete product management with extensive segmentation.
- Product stock management and control.
- Consumption forecast.
Intelligent recipe
- Reduction of time in dyeing and quantity of products used
- Optimization of processes by reducing engineering time
- Automatic planning without the intervention of technical personnel
Dyeing lots
- Management of load levels
- Grouped boat management
- Parallel machine management with the possibility of working together or separately
- Boat type management to generate statistics
- Management of machines by type of boat or article
- Customization of fields to add to the dyeing cycle
- Article engineering for machine regulations according to article type and load levels.
- Graphic printing of the dyeing cycle.
Planning
- Graphic display of the queues on each machine with calculated theoretical time.
- Display of batches without machine for each of the equivalents
- Color codes for delivery time and fabric color compliance.
- One-Click Batch Management
- Distinction between already planned and pending items
Cycles
- Cycle designs by machine groups.
- Graphics of the theoretical cycle and customizable signaling of all functions.
- Parameters calculated according to formula and including machine and barcode data.
- Automatic calculation of duration, operator interventions and consumption.
- Access to history of modifications made in a cycle.
- Possibility to define stops due to the excess of duration of a function.
Recipes
- Joining processes by creating master recipes.
- Possibility of assigning predefined process variables.
- Recipe costing included in the print tab.
- Complete product management with extensive segmentation.
- Product stock management and control.
- Consumption forecast.
Intelligent recipe
- Reduction of time in dyeing and quantity of products used
- Optimization of processes by reducing engineering time
- Automatic planning without the intervention of technical personnel
Dyeing lots
- Management of load levels
- Grouped boat management
- Parallel machine management with the possibility of working together or separately
- Boat type management to generate statistics
- Management of machines by type of boat or article
- Customization of fields to add to the dyeing cycle
- Article engineering for machine regulations according to article type and load levels.
- Graphic printing of the dyeing cycle.
Planning
- Graphic display of the queues on each machine with calculated theoretical time.
- Display of batches without machine for each of the equivalents
- Color codes for delivery time and fabric color compliance.
- One-Click Batch Management
- Distinction between already planned and pending items